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Where it is made

Our own factory, in China.

Five production lines in China, and everything a custom hat needs — cutting, sewing, embroidery, pressing, checking and packing — behind the same door.

We are a manufacturer, not a trading desk. When you ask about a stitch, a colour or a date during production, the answer comes off the floor instead of being forwarded to a third party.

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5 production lines under one roof
~120 people on the floor
20,000 caps a day, five lines combined
15 days from sample approval to bulk

From fabric to carton

Seven stages, one roof.

A cap passes through seven stages before it is packed. Because they happen in one building, a problem found at stage six is fixed at stage two the same day.

  1. 01

    Materials & cutting

    Fabric is checked against the swatch you approved, then cut in stacks so every panel in the run comes from the same piece.

  2. 02

    Panel sewing

    The panels of one crown are joined along their seams — the stage that decides whether the shape sits straight.

  3. 03

    Brim & crown shaping

    Brim and crown are formed and held, so the cap keeps its curve instead of flattening in the carton.

  4. 04

    Logo application

    Embroidery, print or a sewn patch goes on here, at the size and placement agreed on the sample.

  5. 05

    Pressing & finishing

    The cap is pressed, threads are trimmed, and the shape is set one last time before checking.

  6. 06

    Inspection

    Stitching, logo placement, measurement and hardware are checked against the approved sample — not against a photo of it.

  7. 07

    Packing

    Counted into polybags and cartons, with the count and the shipping marks agreed before dispatch.

Before a carton closes

What a run is checked for.

Inspection compares the hats in front of you with the sample you approved — not with a photo of it, and not with an average.

Stitching & logo

Stitch density
A run that stitches loosely reads cheap from a metre away, so it is checked on the cap, not on a chart.
Logo size & placement
Measured against the approved sample: how far it sits from the seam, and how it curves with the panel.
Thread and colour match
Checked in daylight against the swatch you signed off, because that is the only light your customer will see it in.

Fit & finish

Measurements
Crown height, brim length and head size against the specification for that style.
Hardware
Snaps, buckles and eyelets that close cleanly and stay closed.
Counts & cartons
The number in the carton matches the order, and the shipping marks match the destination.

Ask for the inspection points on your order

Inside the floor

What five lines look like.

Cutting tables, sewing rows and embroidery heads. The wide shot is the floor itself; the three detail positions below stay empty until they are shot, rather than filled with someone else's factory.

CP Hats factory floor in Yiwu: cutting, sewing and embroidery lines under one roof.

In plain terms

What a run means here.

Minimum order
100 pieces
Sampling
7 days from a confirmed specification
Bulk production
15 days from sample approval
Daily capacity
20,000 caps across five lines
What moves the date
A fabric that has to be dyed, or a decoration with several passes, adds days before the line starts. We confirm the date with the quote, not after it.
Where it is made
Zhejiang, China — our own plant

What you can change on a hat

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